Future of IIOT- The 5 best benefits of industry

future of IIOT

The implementation and use of the Internet of things (IOT) has transformed industries in the future of IIOT which will be the way they operate, communicate and use data. In manufacturing, those changes have reached a rapid pace, and an industry that was once slow to evolve is now being digitized at lightning speed.

Speaking of the speed of the rays, today’s manufacturers must be rapid in all facets of operations to be competitive in the modern market. This need for speed combined with the progress of IoT technologies has provoked another movement in manufacturing, the industrial Internet of things (IIOT).

IIOT is the next level of IOT technology and is unique in the way its application has completely transformed manufacturing. Companies today who are looking for a competitive advantage that does not have a competitive advantage that is not beyond the capabilities that III gives you: benefits impact everything, from maintenance to the supplier’s logistics to workflows Employees until the delivery of products.

To begin, you must first understand the industrial IoT and the way you are transforming manufacturing operations.

What is the Industrial IoT (IIOT)?

IOT technologies are around us: all interconnected devices that we use as portable technologies and virtual assistants are possible by future of IIOT. The industrial IoT, then, is taking digital inter-connectivity that we have come to depend and apply it to mass manufacturing operations, where the risks are higher, but the reward is greater.

According to Tech Target, IIOT can formally define as “the use of intelligent sensors and actuators to improve manufacturing and industrial processes. Also known as industrial Internet or industry 4.0, IIOT takes advantage of the power of smart machines and real-time analysis To take advantage of the data that turntable machines have occurred in industrial environments for years. “

Industrial IoT capabilities require widespread digitization of manufacturing operations. Organizations must include four primary pillars so that it is considered a fully enabled operation for IIOT:

  • Intelligent machines equipped with sensors and software that can track and record data.
  • Computer systems in the robust cloud that can store and process data.
  • Advanced data analysis systems that make sense and take advantage of the data collected of systems, informing manufacturing improvements and operations.
  • Valuable employees, who put these ideas to work and guarantee an adequate manufacturing function.

Benefits of future of IIOT.

According to a prognosis of Morgan Stanley, it is expected that the size of the IOT industrial market reaches $ 110 billion by 2020. In fact, the IoT Industrial accounts for more than 17% of the number of IOT projects around the world.

So, what can we expect manufacturers from today’s industrial solutions? These are 5 of the greatest benefits of adopting a fully connected IIOT manufacturing operation.

Increase efficiency

The greatest benefit of IIOT is that it gives manufacturers the ability to automate and, therefore, optimize their operational efficiency. Robotics and automated machinery can work more efficiently and accurately, promote productivity and help manufacturers simplify their functions.

In addition, physical machinery can be connected to the software through sensors that monitor performance constantly. This allows manufacturers to have better ideas about the operational performance of the individual pieces of equipment, as well as full fleets.

The data systems enabled for IIOT train manufacturers to improve operational efficiencies by:

  • Advance of tasks and manual functions and automated, digital implementation.
  • Make discussions driven by data regarding all manufacturing functions.
  • Performance monitoring from anywhere, on the manufacturing floor or thousands of miles away.

Reduce errors

The future of IIOT empowers manufacturers to scan almost all parts of their business. By reducing the process and manual entries, manufacturers can reduce the highest risk associated with manual work, human error.

This goes beyond operational and manufacturing errors. IIOT’s solutions can also reduce the risk of cyber and data violations caused by a human error. A report of cyber security trends quoted people as the greatest cause of violations of cyber security, with a human error that is 37% of time. The programs and machinery enabled for the AI ​​and the machine can make a large part of the required computing, eliminating the potential that someone comets a simple error and put the manufacturer’s data at risk.

Predictive Maintenance

Nothing negatively affects a manufacturing operation rather than the downtime of the machine. Aberdeen Research Group estimates that the average cost per hour of downtime at all types of manufacturing equals $ 260,000. What could be causing so drastic problems that manufacturers can not operate? The answer is simple: lack of adequate and predictive maintenance.

When maintenance in the world of manufacturing is reagent instead of proactive, manufacturers are stuck trying to identify what the problem is, how it can be repaired, and what will cost. With predictive maintenance driven by industrial IoT solutions, all these problems are relieved.

When the performance and function of the machinery is monitored consistently, manufacturers can create a baseline. This baseline and the corresponding data allow companies the information they need to see any problem before it occurs. Then they can program the maintenance before downtime, which benefits them from them:

  • Have the parts required for work
  • Know the cost of the project in advance, and you can budget it.
  • Move the production to another area of ​​the installation, so the quotas of the product are not affected.
  • Make sure the machinery is working at maximum efficiency.

Improve safety

All data and sensors required from a future of IIOT manufacturing operation are also fully helping to strengthen security in the workplace. “Smart Manufacturing” is becoming “Intelligent Security” when all IOT sensors work together to monitor the workplace and employee safety.

Integrated security systems are protecting workers on the floor, on the line and distribution. If an accident occurs, all in the installation can be alerted, the operations can cease, and the leadership of the company can intervene and ensure that the accident and the incident are resolved. This incident can also generate valuable data that can help prevent repetition occurrence in the future.

A newer option that manufacturers are using is the use of portable technology among their employees. Wearable have been part of IoT since childhood, and are now being used in industrial IoT operations.

Wearable help leadership to keep eyelashes on things like employee position and surrounding noise levels, and then can improve working conditions and potentially improve performance. They can also alert employees when they are not following the proper safety procedures in the workplace, so they can correct their actions and stay safe at work.

Reduce costs

Knowledge is power, and knowledge provided to manufacturers through the solutions of IIOT is giving you the tools they need to reduce costs and generate more income. Perspectives promoted by data on operations, production, marketing, sales and more can lead companies in a profitable direction.

All the benefits mentioned above are future of IIOT, predictive maintenance, fewer errors, improved quality control and maximized efficiencies, will increase the profits for a manufacturer. Industrial Iot also possibly offers the most valuable tool for leaders of a manufacturing company: ideas from anywhere, at any time.

Remote monitoring making the monitoring of manufacturing operations easier for everyone because now it’s possible to see or monitor 365 days a year, 24/7, from anywhere in the world to any location. This 360 degree view throughout the manufacturing process, and the tracking service provided to customers on your purchase trip, is an invaluable asset.

Leave a Comment

Your email address will not be published. Required fields are marked *